1000mm Rubber Conveyor Belt Jointing Machine with Aluminum Structure
Introduction of conveyor belt jointing machine
The ZLJ series electric water-cooled conveyor belt jointing machine is small in size, light in weight, with uniform temperature of heating plate and uniform pressure of water supply system.
Equipped with a lightweight automatic electric cabinet, it adopts an integrated plug-in and multi-core cable connection with the host, which is reliable and convenient to operate.
At present, this equipment is widely used in the field vulcanization and bonding of canvas, nylon, wire rope, and conveyor belt in metallurgy, mining, power plant, port, building materials, chemical industry and other industries where there is insufficient explosive gas and harmful gas around.
How are conveyor belts joined?
When connecting conveyor belt ends together, there are two basic methods—endless splicing and mechanical fasteners. Endless splicing joins the two belt ends together either through heat or chemical activation, making the belt a continuous, endless band.
What specs can we supply?
| Model | Applied Width(mm) | Motor power | Dimension(LxWxH)(mm) | Weight(KG) |
| ZLJ-800x830 | 800 | 11.2 | 1280x830x630 | 650 |
| ZLJ-1000x830 | 1000 | 14.1 | 1480x830x630 | 700 |
| ZLJ-1200x830 | 1200 | 16.5 | 1680x830x710 | 900 |
| ZLJ-1400x830 | 1400 | 18.6 | 1930x830x760 | 1100 |
| ZLJ-1600x830 | 1600 | 21.1 | 2140x830x800 | 1320 |
| ZLJ-1800x830 | 1800 | 23.3 | 2300x830x850 | 1480 |
| ZLJ-2000x830 | 2000 | 25.6 | 2600x830x950 | 1860 |
Except the above models, we can design & make joint vulcanizer machine as your requirement, non-standard machines can be customized.
Why to choose our conveyor belt jointing machine?
The practice of 1000mm Sectional Type Hot Jointing Conveyor Belt Jointing Machine has proved to be the most ideal joint method, which can ensure high joint efficiency, and is also very stable. The joint life is also very longand easy to master. The hot vulcanization jointing is equivalent to 60%-80% of the strength of the conveyor belt itself. ( Jointing with cold jointing is equivalent to 40%-55% of the strength of the conveyor belt itself; The buckle (mechanical joint) connection is only 28%-45%.)
CONTROL BOX
With automatic temperature control, security alarm and automatically switch off the power. The control box can monitor the temperature of 3-5 different points on each heating platen at the same time to ensure the result of jointing.
PRESSURE SYSTEM
Signature RUNNING "Pressure Bag" uniform pressure system is lighter up to 4 times than the outdated pressure bag.
The pressure bag can reach full expansion in one time and ensure the uniform pressure up to 3.0MPa.
HEATING PLATEN
Custom extruded plank, silicone heating elements (up to 180°C/356°F), and durable composite insulating packaging are used to construct a flexible platen that contours to belt irregularities.
It takes 15~25mins rise up to vulcanizing temperature (about 145°C).
The flush "quick connect" make smooth profile. Recessed power connections are sealed for moisture resistance.
COOLING SYSTEM (Option Available)
Custom "Extruded Plank" cooling system within platens is made by several cuprum pipelines, it only takes about 20mins to drop the temperature down to 60°C.
PRESSURE PUMP
Automatic mute pressure pump own the features as smaller size, lighter weight and high impact-resistance. Compared with the manual pump, the operating pressure can be 23kg/cm2 (2.3MPa).
EMBEDDED CONNECTOR
Upgrading to embedded water-cooled connector can effectively prevent damage caused by collision and prolong service life.
Usually we provide the packing list as following:
| #1 | Heating plate with build in water cooling device | 2 Pieces |
| #2 | Almex type pressure bag | 1 Pieces |
| #3 | Heating insulation plate | 3 Pieces | |
| #4 | Standard Control Box | 1 Sets |
| #5 | Cross Beams | as vulcanizer |
| #6 | Ratchet wrench | 2 Handles |
| #7 | Primary wire/cable with plugs 10 meters | 1 Pieces |
| #8 | Secondary wire/cable with plugs 5 meters | 2 Pieces |
| #9 | Electric pump | 1 Set |
| #10 | High pressure hose | 15Mpa 5 Meters |
| #11 | Clamp bolt, Nut, Gasket | 10 sets |
| #12 | Clamp Device (optional) | As request |
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tiger,we will use pe film for packing or pack it according to customers special request.
Our Services
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
After-Sales Service
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
Customer Vistiting
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1000mm Rubber Vulcanizing Conveyor Belt Jointing Machine Lightweight Aluminum Structure Images
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